There is no legitimate reason why plastic is bad. It is just another thing that those disappointed with the 60D can mention.
The problem is perception - one that Canon and other manufacturers are guilty of promoting. Metal was always touted as a step-up feature. I guess their past marketing efforts worked.
But, you already knew that... You just wanted to mention Glock and S&W. Of course, only their frames are polymer, their slides are good ole metal.
A lot about plastic in the 60D, other than thermal issues what's the problem? What kind of "plastic" is it? Anyone with a "plastic" Glock or Smith and Wesson handgun can tell you it's pretty strong. Seems to me it makes sense to use it, it's lighter and depending on the actual type probably stronger than anyone would ever need.
The reason why the hand guns are a combination of plastic and metal is that the maker has chosen the best material for the required application.
The 60D bashers seem to forget that it is not a plastic camera, it is a plastic
bodied camera. The chassis is metal. So it is exactly like the handgun scenario, Canon has chosen the best materials for each application.
I like your analogy regarding how polymers and metal are combined in both firearm and camera manufacturing. However, I am skeptical about the manufacturers choosing the BEST materials for each application. They choose materials that sufficiently exceed the minimum requirements. True, for most of us, that is all we need.
What the consumer defines as the best, may not be what the manufacturers define as the best. However, so long as no one gets hurt, its all good.