Re: RAF Camera customization
jogar wrote:
I have a different technique. I mostly use metric threads (I live in a civilized place ), and I have a box with taps and dies, and for standard threads, I just print them as is, and I use the corresponding tap or die to "correct" it. I do have a tap for 1"x32tpi (c-mount) that I also use.
For difficult to get taps, for example M12x0.5 (small lenses for embedded applications), I grab the m3 tap (that has 0.5mm pitch) and I use it to remove the imperfections in the thread. and when I need a difficult die, I just print the diameter of the part about 0.2mm smaller. It is not perfect, but works good enough.
I'm sure you can get a much more precise thread with a tap and die set, although I haven't. PLA and most other 3D-printed plastics don't really machine that cleanly, and a tap is subtractive machining, however simple. For example, I also don't usually see big improvements using my little CNC mill (a 3040T) to "clean up" dimensions of 3D-printed parts. Thus, I consider taps a generally unnecessary pain for camera parts. After all, these need to behave consistently, but they don't need to be water-tight, etc. BTW, I also haven't had much luck using my laser cutter to refine 3D-printed parts; local heating tends to result in somewhat sloppy cuts due to melting of the plastic.
For example, here's a couple of 1/4-20 screws I printed in PLA on an AnyCubic Linear Plus ($180 printer with 0.4mm nozzle) with 0.25mm layers, 25% fill, and something like 2 minutes print time:

They're not the prettiest, but they are fully functional. Yes, that's a US quarter one is sitting on -- these are quite little things. Also keep in mind that the roughness doesn't really hurt, as the plastic is flexible enough to partially conform to the mating screw thread -- be it in metal or 3D-printed plastic.
Incidentally, I've successfully printed 0.5mm pitch filter threads. The problem with small screws, like M3, is not really the pitch, but the small diameter: very small diameters tend to make the extruded filament slosh around. This high-curvature-extrusion issue is compounded by the fact that the extruded material doesn't cool enough when you're depositing new filament so close to that just extruded. The 1/4-20 threads (which happen to be the standard for tripods and other photographic mounts) are just large enough to print reliably with a standard nozzle of 0.35mm-0.4mm. In fact, I often 3D-print 1/4-20 set screws. In metric terms, I could probably 3D-print M6 screws (and threaded holes) with a good success rate, but anything smaller diameter is unlikely. For that matter, I have a hard time believing you can even print a blank for an M3 screw to be cut with a die....