Kit Lens Avenger wrote:
I adore my DSLR as much as I despise its noise. So...
What if one were to open up its body sufficiently to spray an expanding foam insulation everywhere but the mirror/sensor cavity which looks sufficiently sealed to prevent intrusion from foam around and behind it.
Would that significantly muffle shutter/mirror noise?
Yes... because the camera would no longer function. There really isn't a significant bit of open space inside most cameras and expanding foam will wreck stuff.
Heat issues? Shorts/grounds from conductivity?
Physical damage from the foam expansion would probably wreck it before you could even power-up the camera. That stuff could easily make discontinuities in the flexible connections between components and even cause sufficient stress to pop surface-mount components off boards. BTW, if there really was a sealed cavity with electronics in it, you could probably harmlessly fill it with mineral oil -- that's often used for immersion cooling of electronics -- but don't even think about it.
I never use Live View; the LCD only is lit 2 seconds after each photo for review and even that could of course be dispensed with.
I hate my MILC and want a quiet DSLR this much!
Well, you need to be less hateful, but an actually feasible answer is to basically wrap the outside of the camera in some sound-absorbing material, perhaps some neoprene-like materials. This sort of thing is actually something wildlife shooters regularly do, sometimes even enclosing the camera in a sound-deadening housing that vaguely resembles an underwater enclosure.
Of course, an even better answer is to lock-up the mirror and use electronic shutter... effectively making your DSLR an oversize mirrorless body without an EVF.