This afternoon, since there were no birds, I tested the old and new 100-400 lenses at 400mm against the 500 V.1 again. I used the chart from Bob Atkins printed on a 13x19 sheet. There is no doubt in my mind now that the zoom is not quite as sharp or contrasty as the 500. It is close however.
I set up the tripod on a concrete floor, MLU, focused live view with a loupe, remote with 2-second delay with a monopod supporting the camera body itself IS was off, etc. I took several shots with each lens while watching live view for vibrations. It was quite solid and there were none. The various test shots were quite consistent in appearance so I think this is a correct test. The tests showed what would be expected. The 500 is at the top of the heap with best sharpness and contrast, the new zoom is a VERY close second and the old zoom (which is a pretty good copy) is falling behind the new zoom by more of a gap than the new zoom falls behind the 500. CA is also much better with the new zoom. Mystery solved.
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Fred Lord